Beating
The raw industrial hemp fiber is mixed with water and beaten in a specialized Hollander beater. This machine consists of a U-shaped trough with a drum fitted with iron blades that cut and hydrate the raw material, turning it into a rich, uniform pulp. An integrated washing drum continuously purges impurities.
Lifting Method
Hemp pulp is poured into a fine mesh mould clamped between wooden deckle frames. Master artisans submerge the mould into a water tank and carefully lift it with rhythmic motion, ensuring an even distribution of fibers across the frame while draining water away.
Pressing
Freshly formed paper sheets are stacked between absorbent felts and placed under a heavy hydraulic press. High tonnage pressure squeezes out excess water, consolidating the hemp fibers to make the paper dense, thin, and structurally resilient.
Drying
Even after hydraulic pressing, paper sheets retain 50% to 60% moisture. The sheets are carefully separated and hung in shaded, well-ventilated drying lofts to cure under natural air and indirect sunlight, preserving natural paper strength without thermal stress.
Calendaring
To achieve a smooth printable surface and enhance natural gloss, dried paper sheets are sandwiched between polished metallic zinc plates and passed through heavy calendaring rollers under controlled pressure.
Cleaning & Sizing
Every sheet undergoes rigorous manual inspection. Microscopic dust particles or natural specks are meticulously removed by hand using specialized precision instruments to ensure immaculate surface purity and uniform GSM quality.
Cutting
Finished hemp paper sheets are stacked and cut to exact dimensional specifications — ready for custom packaging, monocarton folding boxes, seed paper, or fine stationery products.
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