Turnkey Pulp Moulding & Custom Tooling
In-house CAD engineering, precision CNC suction tooling, and automated continuous moulding for custom consumer packaging, electronic inserts, and industrial cushioning.
The 5-Stage OEM Production Lifecycle
From initial design evaluation to high-volume manufacturing and global logistics.
Requirements & Design for Manufacturability (DFM)
Client submits 2D technical drawings or 3D STEP/IGES CAD files. Our structural packaging engineers optimize draft angles (minimum 3° for clean mold release), fillet radii, and wall thickness (1.5mm to 3.5mm) for drying efficiency and structural shock absorption.
In-House Tooling & Suction Die Fabrication
Precision CNC machining of aircraft-grade aluminum forming tools equipped with micro-perforated wire mesh. In-house mold fabrication reduces lead times from the typical 6–8 weeks down to 10–14 business days.
Slurry Preparation & Continuous Forming
Virgin hemp stalk fiber is wet-pulped and blended with natural binders to exact freeness and consistency. Automated vacuum suction pulls the fiber slurry onto forming dies, followed by precision transfer to thermoforming hot-press molds.
Hot-Press Finishing & Edge Trimming
High-pressure hydraulic hot pressing achieves smooth, low-dust surfaces on both sides. High-speed pneumatic trimming dies slice clean perimeter edges without burrs or fraying.
Quality Assurance & Container Export
Every batch undergoes moisture verification (target <8%), drop testing, and compression load validation. Packed in moisture-sealed barrier cartons and palletized for ocean freight (Kolkata / Haldia ports) or priority air cargo.
OEM Procurement FAQs
What file formats do you accept for custom mold quotes?
We accept STEP (.stp), IGES (.igs), and 3D DWG/DXF files. Our engineering team can also reverse-engineer mold cavities directly from your physical product sample.
What are the typical tooling costs for custom pulp molds?
Prototype molds range from ₹45,000 to ₹85,000 depending on cavity complexity and draft depth. Multi-cavity production tooling is quoted on a per-project basis with partial rebates on high-volume production runs.